Butyl Rubber, produced by copolymerizing isobutylene with small amounts of isoprene, is characterized by good resistance to many chemicals, sunlight, ozone and weather resistance, low permeability to gases, good heat and age resistance and excellent low temperature resistance. It is not resistant to petroleum oils and solvents, but it possesses excellent resistance to the phosphate ester-type fire-resistant hydraulic fluids.

Sample compound information: 6-823-70
General Information for Butyl Rubber

Compound Series: 6-800 to 6-899
Temperature Range (F): -65° to +200°
General Properties: Low gas permeability. Good resistance to sunlight and weathering. Poor resilience.
Most Common Applications: Seals for hydrazine-type rocket fuels
Inner tubes
Shock-absorbing mountings
Relative Properties of Butyl Rubber

Tensile Strength (psi)
-Pure Gum:
-Compounded Stocks:
Over 1500
Over 1500
Hardness Range:
(Shore Durometer A)
40 - 75
Specific Gravity:
(Base Material)
.92
Vulcanizing Properties: Good
Adhesion to Metals: Good
Adhesion to Fabrics: Good
Tear Resistance: Good
Abrasion Resistance: Good
Compression Set: Fair
Rebound
-Cold:
-Hot:
Very poor
Very good
Dielectric Strength: Excellent
Electrical Insulation: Good to Excellent
Permeability to Gases: Very low
Temperature Range in Air (F): -75° to +300°
Acid Resistance
-Dilute:
-Concentrated:
Excellent
Very good
Caustic Resistance: Good to Excellent
Solvent Resistance
-Aliphatic Hydrocarbons:
-Aromatic Hydrocarbons:
-Oxygenated (Keytones, etc.):
-Lacquer Solvents:
Poor
Poor
Excellent
Fair
Resistance To
Swelling in Lubricating Oil:
-Gasoline:
-Animal and Vegetable Oil:
-Water Absorption:
-Oxidation:
-Ozone:
-Sunlight Aging:
-Heat Aging:
-Flame:
-Heat:
-Cold:
Poor
Poor
Excellent
Excellent
Excellent
Good
Very good
Good
Poor
Excellent
Good


Butyl Rubber
6-823-70
: Primarily used to seal Pydraul, Lindol, Cellulube and similar phosphate-ester based fire-resistant hydraulic fluids. Temperature range -65°F to +180°F in these fluids or -65°F to +280°F in air. Possesses good resistance to a wide variety of chemicals.

Compound Number: 6-823-70
Use with: Alcohol
Water
Skydrol
Pydrane
Ammonia
Acetone
Hydrazine
Do not use with: Petroleum oils and fuels
Toluene
Trichloroethane
Special Applications: Seals for hydrazine and U.D.M.H. (Rocket fuels)
Temperature Range (F): -65° to +200°
Comments: Best resistance to permeation, but Ethylene Propylene has replaced Butyl for most O-Ring applications because ethylene propylene has virtually the same fluid resistance with better heat and compression set resistance.

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