Silicone Rubber is primarily useful in applications involving a wide range of temperature. Resistance to petroleum oils is poor except for certain high aniline point lubricating oils, to which it is moderately resistant. Low tensile strength and poor resistance to abrasion and tear limit use to static seals only. For most silicone compounds, parts molded in standard molds will be undersize by various amounts up to several percent, necessitating special molds if size is critical. Resistance to sunlight, ozone and weathering is excellent. Special compounds are available which remain usefully flexible to as low as -130°F and have brittle points near -175°F. Upper temperature limit is +500°F, although certain compounds will tolerate +600°F for brief periods.

Sample compound information: 4-1235-50 / 4-1235-60 / 4-1235-70
General Information for Silicone Rubber

Compound Series: 4-1000 to 4-1699
Temperature Range (F): -80° to +400°
General Properties: Broad temperature range. Special compounds of either -175°F flexibility or heat resistance to +600°F. Relatively poor tensile, tear and abrasion resistance.
Most Common Applications: Electrical connector inserts
Hot air duct seals
Dust shields and boots
Spark plug boots
Medical product seals
Electric appliance seals
Relative Properties of Silicone Rubber

Tensile Strength (psi)
-Pure Gum:
-Compounded Stocks:
Below 1000
Below 1500
Hardness Range:
(Shore Durometer A)
25 - 85
Specific Gravity:
(Base Material)
.98
Vulcanizing Properties: Excellent
Adhesion to Metals: Fair
Adhesion to Fabrics: Fair
Tear Resistance: Poor
Abrasion Resistance: Poor
Compression Set: Fair to Good
Rebound
-Cold:
-Hot:
Excellent
Excellent
Dielectric Strength: Good
Electrical Insulation: Excellent
Permeability to Gases: Medium
Temperature Range in Air (F): -120° to +450°
Acid Resistance
-Dilute:
-Concentrated:
Very good
Fair
Caustic Resistance: Fair to Good
Solvent Resistance
-Aliphatic Hydrocarbons:
-Aromatic Hydrocarbons:
-Oxygenated (Keytones, etc.):
-Lacquer Solvents:
Poor
Poor
Fair
Poor
Resistance To
-Swelling in Lubricating Oil:
-Gasoline:
-Animal and Vegetable Oil:
-Water Absorption:
-Oxidation:
-Ozone:
-Sunlight Aging:
-Heat Aging:
-Flame:
-Heat:
-Cold:
Fair
Fair
Fair
Good
Excellent
Excellent
Excellent
Excellent
Fair
Excellent
Excellent


Silicone Rubber
4-1235-50


Compound Number: 4-1235-50
Use with: Dry heat
Alcohol
Vegetable oils
Oxygen
Do not use with: Petroleum oils and fuels
Temperature Range (F): -80° to +400°
Color: Brick red

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Silicone Rubber
4-1235-60


Compound Number: 4-1235-60
Use with: Dry heat
Alcohol
Vegetable oils
Oxygen
Do not use with: Petroleum oils and fuels
Temperature Range (F): -80° to +400°
Color: Brick red
Comments: Meets spec. AMS 3303
Meets spec. ZZ-R-765B, Class 2, Grade 60

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Silicone Rubber
4-1235-70
: One of a series of similarly numbered compounds ranging in hardness from 50 to 80. These particular silicone compounds were specially developed by ESI to obtain a molding shrinkage equivalent to organic rubber. This enables ESI to produce parts from existing molds originally made for different types of rubber and to obtain from them parts equivalent to organic dimensions. Temperature range -100°F to +500°F.

Compound Number: 4-1235-70
Use with: Dry heat
Alcohol
Vegetable oils
Oxygen
Do not use with: Petroleum oils and fuels
Temperature Range (F): -80° to +400°
Military drawing numbers: MS 9068
Color: Brick red
Comments: Meets spec. AMS 3304
Meets spec. ZZ-R-765B, Class 2, Grade 70
Conforms to FDA requirements
Reference CFR 177.2600

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